Validation and Quality Assurance

We use careful checks to validate our manufacturing process every step of the way and ensure that we use a continuous and reliable process that consistently produces high quality products every time.
Quality Control Room

Our Quality Department

We have a quality department consisting of:

  • Co-ordinate Measuring Machine (CMM)
  • Optical Measuring Machine (microscope camera)
  • Minitab software for dimensional and statistical analysis studies.

This combination of software provides the tools to meet customer specifications accurately for design, manufacturing and qualification requirements. We’re accredited with the User Requirement Specification (URS).

Design qualifications

Biplas has vast experience and a wide range of design qualifications, allowing us to manufacture at our best, every time:

  • Component DFM, Advance Product Quality Planning (APQP), Mould Tool Design (SOLID WORKS 22), User Requirement Specification (URS) and Risk Assessment
  • Installation Qualification
  • R & R, Measurement System Analysis (MSA) and Equipment Environment Facility
  • Operational Qualification
  • Process Optimisation, Process Capability Analysis, Functional & Dimensional Assessment, Failure Mode Effect Analysis (FMEA) and Production Planning Approval Process (PPAP)
  • Performance Qualification
  • In-Process Testing, Product Training, Batch Traceability, Production Control.
  • Careful development planning approval processes (PPAP) ensure compliance with production planning and scheduling requirements.
Injection moulding quality control
Quality Control Room

Meeting injection moulding specifications

Biplas are committed to ensuring that your specifications are met at every level of production. We test the quality of every product so that you can be confident in its strength, accuracy, and reliability. To ensure complete and seamless validation, we have a Design Qualification (DQ), Installation Qualification (IQ), Operation Qualification (OQ) and Performance Qualification (PQ).

Meeting specialist injection moulding requirements

Our use of quality assurance ensures that the injection moulding process is consistent and reliable. Our experience, quality control room and assurance techniques produce high-quality products to suit any requirements, including micro moulding.

Get in touch to see how we can help you.

injection moulding

Send us your injection moulding specifications, and we’ll take care of the rest

We produce high precision solutions from our high end injection moulding machinery, which can be used in a cleanroom environment. Contact us to find out more about our process for your next specialist injection moulding product manufacture.

Validation and Quality Assurance FAQs

What Are the Key Quality Control Checks for Injection Moulding?
Quality control checks for injection moulding encompass a range of processes to ensure consistent and precise production of plastic parts. These checks include material inspection, dimensional accuracy verification, visual inspection for defects, functional testing, and adherence to specific quality standards such as ISO 9001.
How Does Injection Moulding Quality Impact Final Products?
Injection moulding quality directly influences the final products’ performance, durability, and aesthetics. By maintaining strict quality control standards throughout the manufacturing process, including material selection, mould design, and production parameters, we ensure that the injected parts meet or exceed customer expectations for reliability and consistency.
What Measures Are Taken to Ensure Injection Moulding Quality Control?
At BIPLAS, comprehensive quality control measures are implemented at every stage of the injection moulding process. This includes rigorous material testing, precise mould design and maintenance, systematic process monitoring, real-time quality inspections using advanced equipment, and thorough validation of finished parts to verify dimensional accuracy and functional performance.
How Does BIPLAS Ensure Consistent Injection Moulding Quality?
BIPLAS employs a robust quality assurance system that integrates advanced technologies and industry best practices to maintain consistent injection moulding quality. Our dedicated team of quality assurance professionals conducts regular audits, implements continuous improvement initiatives, and collaborates closely with clients to address specific quality requirements and ensure product excellence.
Why Is Quality Control Important for Injection Moulding?
Quality control is paramount in injection moulding as it directly impacts product reliability, customer satisfaction, and brand reputation. By adhering to stringent quality control standards and continuously striving for excellence in every aspect of the manufacturing process, BIPLAS ensures that our customers receive superior-quality plastic components that meet their exact specifications and exceed industry standards.